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Mortar mix for laying paving

I'm about to do a job which involves laying a large amount (95m2) of 900 x 600 x 20-25mm slate/black limestone paving and I am asking advice on what mortar mix to use in this and general paving jobs.

Don't get me wrong, I'm no novice when it comes to laying paving, I will do a 'first class' job and I won't have any 'rockers', but I do find laying paving very frustrating sometimes and know there must be better ways to do it.

My current mix is 5:1 sharp sand to cement (mixed pretty wet so it is workable) laid straight on to compacted type 1. I'm sometimes a bit 'naughty' and add a small drop of washing up liuqid as a plasticisor. I 'hand mix' myself using a battered old electic Belle mixer which I bought of a retired builder for £50 five years ago.

I was thinking about introducing soft (builders) sand into the mix as I think it may help give me a nice buttery texture, but I am concerned that it may comprimise the strength. I'm also crap at getting the water ratio right and often have to 'f**ny about' with the mix.

What's the consensus out there?

p.s. jointing mortar mixes/techniques as well please!

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  • Normally I only do it 5:1 because that's how they did it at a former employer of mine and they had done a lot of paving over the 30 years or so they have been established.

    Gonna try 4:1 and stick to sharp. Soft sand was just an idea as I noticed how nice and 'buttery' it can get when I accidentally added too much water mixing a jointing mortar.

    I know what you mean by 'stiff' (i.e. the paver doesn't sink and splat mortar out like an eclair), but I don't want it too stiff that I have to bray the **** out of the paver to get it down (I've cracked a few in the past!).

    It's a delicate balance.

  • Change of plan, been on Paving Expert,

    Think I'm gonna have a bash at laying them on a 50mm thick pre-compacted screed of 6:1 (daren't risk 10:1) sharp/cement, semi-dry mix.

    My mate Clive at the Handmade garden Co., told me ages ago that he has laid 20mm thick granite pavers on a screed before and had no installation/subsequent problems.

    What's the concensus out there please?
  • Hi David,
    I'm neither landscaper nor builder and my knowledge is limited to my own specialsim but do mix a lot of mortar for sculpting and laying and insetting large sections of slate etc on flat surfaces and they have to be bullet proof. I use 3.1 sharp sand or stone dust stiff mix. I've found washing up liquid and commercail extenders for building weaken the mix. I use Bal flexi add-mix for plasticizing and further waterpoofing plus it's fantastic binding qualities. It's probably way too expensive for much larger building/scaping jobs. A litre tub about £30 but 20.1 mix with water. I've used Unibinond and buildflex but they can't touch Bal for quality. Even sneaking up the water ratio is just as good, if not better than cheaper versions.
  • Two trowels Antonio Banderras style :-))
  • Pointing using the Pointmaster for me. Mix up in a plasterers (deep) bucket using a paddle in an electric drill and save all the grunting. It almost makes it a pleasure.

    http://www.pointmaster.co.uk/

  • Cool looking product, why doesn't everybody use them though?

    It reminds me of:

    http://www.brickytool.com/index_eng.html

    which I keep seeing on SKY informmercials.

    Is the Pointmaster as good as it looks?

    Has anyone used the brickytool?

    Tim Haywood said:

    Pointing using the Pointmaster for me. Mix up in a plasterers (deep) bucket using a paddle in an electric drill and save all the grunting. It almost makes it a pleasure.

    http://www.pointmaster.co.uk/
  • to lay paving you have to have an eye for a level, each unit varies in thickness and size from the last.

    once you mastered what ratio mix to use, water quantity (dont forget that the sand will hold water at the bottom of the bag or pile,and how to mix it consistantly so the same colour comes out of the mixer, and how to install your bed so that your not smashing the flag into place,

    you may wish to learn that with ALL paving units need to have a dilute pva mix brushed to the underside of all units, keep a clean bucket of water and brush close as the pva will splash on to the layed units

    the reason fro the pva application is to stop the cement compounds being drawn up through the paving and deeming your efforts unsightly in about 3-5 years after installation when its all stained on the surface,

    you may wish to point the paving as your laying by buttering the edges with a plyable brick mix, once inplace take the excess brick mix off with a clean trowel and iron the pointing with the appropriate tool, me i use a section of hose pipe as it leaves a clean bevel and its flexible

    Failing this if your happy to pay travel and my rates then i'll do it on price for you,

    keep your eye on the units as you lay them as some are flaky and you dont want the condensation then frost setting in, then youve got a major headache

    kerry
  • David try not using fairy as this seriously weakens the mix
  • Your on it mate !. Spot on advice. I have seen people lay paving so many different ways ( and tried most over the years as well) but this way is the best. SBR is magic stuff. If your laying Kota black limestone i would recommend you put a lil bit of waterproofer in the bedding mix, it has a tendancy to draw up moisture from the type 1 base and along with it salts which leaves a powdery white finish on top of the slab. (and no you cant jet wash it off)


    Pro Gard said:
    I lay on wet mix 3.5 -1 stone dust cement, 2" bed. I point with 1-3 soft sand cement plus SBR using a moist mix.

    Don't add soft sand, keep your bedding mix fairly course.

    I dont like the screed method, and will always individual bed, screeding equals rockers IMO particularly with stone were you have unneveness.
  • maybe you know this already but Black Limestone fades to a fairly light grey colour when exposed to the air. Just thought id mention it, in case you are expecting it to stay black.
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