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Cutting block pavers

Evening lads,

We have been installing driveways for a while now but there's one part that I am never 100% satisfied with - the cutting of block pavers.

Every job we do require cuts.  We use a Stihl/Partner 2stroke saw with diamond disc.  It does the job however I find it irritating to work next to (noise) and its a bit of a rough cut as well if not in the right hands. It seems to be quite time consuming as well. The kiln sand hides a lot of the sins however my OCD knows that they are there.

Is there a better tool / technique for the cutting of the blocks?

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  • PRO
    Try a 9" electric with diamond disc and see if that helps.
    • What about dust suppression?
      • I did wonder that but even with the Stihl it's not always ideal to be working with water, albeit you should!
  • Thanks Nick. Do you find its a neater / more accurate cut? Do you have a technique for holding the block or is it just with the tip of your toe :-/

    I do wonder sometimes if I could be better at marking for my men as well..
  • Very much depends on the paviors you are cutting as some cut easily and others dont. 

    We use a makita 9" electric with a decent diamond blade. We normally put another block on top of the one we are cutting to hold it in position. For straight cuts we have a probst block splitter that is quicker and less noisey and cuts out the dust

    I wouldnt entertain using a petrol cutter for it. Its a very waring job when you have a large drive to do and using a petrol cutter will quickly knacker you out and make you prone to more mistakes.

    • Mostly we are working with Marshalls driveline 50 / the cheaper brindle (forget the name).

      I tired a block splitter from a tool more place and found it just broke the blocks or left a dirty cut.  Does your Probst work well?

      Agreed, the Stihl is bloody tiresome to work when you've 50+ cuts to do.

      • like anything, a nice sharp blade makes all the difference

  • I have always used a 9" angle grinder, with a good diamond blade.  Our Makita has lasted very well. For tricky cuts, I nail a couple of bits of batton onto an old pallet at right angles to hold the block steady.  Oh yes, I always have the blade cutting away from me to cut down dust around the 'cutsman'

  • in 20 years of block paving i use a probst cutter every time, fast ,no noise, no mess,  keep good blades on it always a good cut , make shure its set down to cut as soon as lever moves a sharp chrisp movement and bang its cut, there is no issue with small cuts as no cut should be smaller than a 1/3 of a block anyway,

    i cange blades eveery few monthes the probst blase are 4 sided for £34 for 2  something in that line anyway,

    i would not dream of using a electric 9in cutter -too slow to messy no water suppresent can be used,9in will not cut all way through block

    if you do alot of drives buy a probst, you know what you are using then, i have owned 4 of them for 15 years once bought thats you have it

    • Thanks Mark,  what model is it that you use as there's quite a few and huge spread on pricing.. 

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